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PAS News - Focus on Batch





January Issue
This issue of PAS News is focused on batch and how you can maximize the  throughput and efficiency of your batch automation system.
 
SIMATIC® PCS 7 V7 delivers a scalable batch solution for you to use in the Lab, Pilot Plant, or in a Production environment, no matter what the size.
 
Scalability ensures that technology can be transferred smoothly between facilities of all sizes and all purposes (R&D, Clinical Evaluations, Process Skid, or Production).
 
Below you will learn about a new product update in the area of batch reporting, view how customers like you are using SIMATIC PCS 7 V7 in their process plants, and register for a must-attend event for the batch community!




Product Update - Batch Reporting
Unilever Success Story
National Starch Success Story
World Batch Forum
Understanding the ISA 88 Batch Control Standard
FAQs

Product Update - Batch Reporting

The latest update to SIMATIC BATCH (version 7.0 SP1) includes new features such as, a new reporting package (Crystal Reports®) and an enhancement to the electronic signatures feature that enables you to optionally require the signee to enter a comment.
 
Crystal Reports® is a 3rd party application, owned by Business Objects® , that provides you with the tools to easily arrange and customize the presentation of collected batch information.
 
For more information on Business Objectives, visit the website.

Unilever Success Story

Unilever, a leading supplier of consumer goods for Foods and Home and Personal Care Brands in Australia, successfully implemented the SIMATIC PCS 7 process control system and SIMATIC BATCH.
 
Unilever also made the decision to use the ISA S88 compliant PCS7 batch engine, SIMATIC BATCH, in order to improve product consistency and reduce cycle times.
 
Quality of the product has improved with the RFT (Right First Time) figures showing an increase in excess of 15%. Batch cycle times have also been reduced, not only demonstrating greater efficiency, but also providing Unilever with the opportunity to increase overall productivity.
 
Read the full case study.
 

National Starch Success Story

In March 2007, National Starch and Chemical Company, a leader in the development and productuion of industrial adhesives, speciality starches, and electronic materials, installed PCS 7 and SIMATIC BATCH improving it’s product quality and lowering cycle time by 50% in Salisbury, NC. 
 
Read the full case study.

World Batch Forum

Join the 2008 North American Conference in Philadelphia, PA, March 24-27. This year, with its theme of "Shaping the Future of Manufacturing," the WBF Conference will give you a greater understanding of current and upcoming manufacturing management, integration, and control methods and technologies. Register now!
 
SIMATIC BATCH will be highlighted in two sessions hosted by Siemens and Siemens Solution Partners:
Independence Day for Equipment Modules: Case Study of How a Flexible Batch Application Can Save Costs Gordon Roney, Noramco, Inc.; Andrew Blankenship, Innovative Controls, Inc.
Batch Management Modernization: Case Study of Upgrading and Adding S88 Features to a Legacy System at Lanxes Kent Wolcott, Lanxess, Ken Keiser, Siemens Energy & Automation
View the program in PDF format to preview the abstracts.

Understanding the ISA 88 Batch Control Standard

Learn the benefits and methods of applying ISA 88 from authors Parshall and Lamb as they discuss their implementation of ISA 88 and offer examples and explanations.
 
Read more on the exciting new book: Applying S88: Batch Control from a User’s Perspective as it covers all aspects of ANSI/ISA-88.01-1995 and explains the standard in a clear, user-friendly language.

FAQs

If you have questions and/or would like to read from other peers on a specific topic, we ask that you join us at our FAQ forum on the service and support website.
 
For example:
Q:  What are equipment phases and how can I use them?
A:  Definition of equipment phases from NAMUR NE33: 
Equipment phases are technical functions in the same equipment modules, which are mutually exclusive with regard to runtime.
In SIMATIC BATCH, the recipe editor chooses from the equipment modules of the predefined process cell class; in the next step the equipment phases of this equipment module are selected, i.e. the technical functions of this equipment module. Equipment phases generally differ in the algorithm to be executed or in the associated set of recipe setpoint values.
 
Example of dosing equipment as the equipment module:
You have the following equipment phases (technical functions):
Dosing, as fast as possible
Dosing, flow-controlled
Dosing, pH-controlled
and the following associated setpoint values:
Volume
Volume and flow
pH value
You can thus implement equipment phases to
1.Define parameters
2.Control sequencers
3.Run mixed operation of both
 
Note: By assigning individual parameters you define which parameters take effect. For controlling the sequences we recommended using a parameter that is not dependent on the equipment phase.

To learn more about batch solutions with Siemens, visit our website.
 
 
 

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